Manufacturer fined after worker crushed by stillages

Posted on Tuesday 8 June 2021

A UPVC window and door manufacturer has been sentenced after a worker was crushed while moving a stack of stillages weighing 3000kg.

Blackpool Magistrates’ Court heard how, on the 9 January 2020, the worker, with two other employees of Sovereign Group Ltd, was locating a stack of three stillages loaded on a side loader into a gap in the aisle of the despatch area. While manoeuvring the stillages away from the aisle, to make another attempt to push the stillages into the gap, the stack of stillages fell over onto the employee breaking both legs and causing ligament damage. The incident has caused lasting injuries which affect everyday life and the employee has not been able to return to work.

An investigation by the Health and Safety Executive (HSE) found the company had no formal safe system of work in place and the operatives had developed their own system for swapping stillages, which involved unsafe lifting operations. The method adopted by the company was not safe and employees were not adequately trained or instructed. The despatch area was heavily congested at the time of the incident and poorly laid out for the stillages to be stored safely.

Sovereign Group Ltd of Vale Street, Nelson, Lancashire pleaded guilty to breaching Section 2 (1) of the Health and Safety at Work etc. Act 1974 and was fined £33,333 and ordered to pay costs of £5,191.58

HSE Principal inspector Lisa Bailey said after the hearing, ”Those in control of work have a responsibility to ensure they provide safe methods of working and a safe working environment. If suitable controls had been in place the serious physical injuries sustained by this employee could easily have been prevented.”

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